Reverse Engineering Services
Empowering Innovation with Advanced Digital Manufacturing
At Sunyi Precision, we specialize in comprehensive reverse engineering solutions that transform existing physical parts into accurate digital models and high-quality reproductions. By leveraging state-of-the-art 3D scanning, CNC machining, and 3D metal and plastic printing technologies, we help clients across industries replicate, optimize, and innovate with precision and efficiency.
Our Integrated Reverse Engineering Workflow
1. High-Resolution 3D Scanning
We begin by capturing detailed geometric data of the target part using advanced 3D scanning systems. This non-invasive technique creates a highly accurate 3D mesh or point cloud, which serves as the foundation for digital reconstruction.
- Micron-level accuracy
- Suitable for complex, free-form, or legacy components
- Quick and reliable data acquisition
2. CAD Reconstruction & Digital Modeling
Using the scanned data, our engineering team reconstructs a complete CAD model—either as a surface model for reference or a parametric model for full design control. This step enables accurate analysis, modification, or integration into broader engineering systems.
- Compatible with common CAD formats
- Enables modification or redesign
- Ready for manufacturing and analysis
3. Precision CNC Machining
For applications requiring the highest dimensional accuracy and material strength, Sunyi Precision offers CNC machining services to reproduce parts in a wide range of metals and engineering plastics.
- Tight tolerance capabilities (±0.005 mm)
- Ideal for functional, load-bearing, or high-performance parts
- Materials include aluminum, stainless steel, titanium, brass, PEEK, and more
4. 3D Printing (Metal & Plastic)
When speed, complexity, or customization is key, our 3D printing services provide flexible, rapid fabrication options.
Metal 3D Printing (e.g., SLM, DMLS):
- Complex geometries with internal features
- Functional prototypes and low-volume production
- Materials: titanium, stainless steel, aluminum, Inconel, etc.
Plastic 3D Printing (e.g., FDM, SLA, SLS):
- Cost-effective for prototyping and form testing
- Materials: PLA, ABS, nylon, resin, TPU
Excellent for jigs, fixtures, and visual models

1. Part to be reverse engineered collected from customer’s site

2.1 Precision Scanning of Part to be Reverse Engineered

2.2 Precision Scanning of Part to be Reverse Engineered

3. CAD Reconstruction & Digital Modeling

4. Finished Part
Why Choose Us?
- One-stop solution: From scan to finished part under one roof
- Experienced engineering team: Skilled in CAD, CAM, and digital design
- Fast turnaround: Rapid prototyping and quick delivery cycles
- Strict quality control: ISO-certified processes ensure repeatability and precision
- Customer-focused: Flexible service packages tailored to your project goals


Industries We Serve:
- Aerospace & Automotive: Reproduction of discontinued or custom parts
- Medical & Healthcare: Patient-specific models and surgical guides
- Consumer Products: Rapid prototyping and design iteration
- Manufacturing: Maintenance parts and tooling replication
- Cultural & Historical Preservation: Digital restoration and replicas
Bring Your Legacy Parts Back to Life
Whether you need to recreate an obsolete component, improve an existing design, or develop a prototype without original documentation, Sunyi Precision’s reverse engineering services provide the accuracy, speed, and flexibility your project demands.
Contact us today to learn how we can support your innovation through cutting-edge reverse engineering.